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BS5163 Metallic Seat Gate Valve Energy Saving PN16 NRS High Sealing Performance

BS5163 Metallic Seat Gate Valve Energy Saving PN16 NRS High Sealing Performance

MOQ: 1 Set
Standard Packaging: Wooden Case
Delivery Period: Two Months
Supply Capacity: 300 Containers / Year
Detail Information
Place of Origin
Qingdao, China
Certification
ISO
Model Number
1110
Document
Material:
Ductile Iron
Size:
DN50-DN800
Highlight:

BS5163 Metallic Seat Gate Valve

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energy saving BS5163

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energy saving Metallic Seat Gate Valve

Product Description

Valves Tested according EN1074-1,-2

Working Pressure:16kg/cm²
Shell Test Pressure:24kg/cm²
Seat Test Pressure:18kg/cm²

Media:Water,Neutral Oil
Working Temperature:0-52°C
100% Fusion Bonded Epoxy Coating for Inner and Outside Surface

Flange Drilled According to EN1092 PN10,PN16
Size:DN50--DN800


Product Overview

The BS5163 Metallic Seat Gate Valve PN16 NRS (Model 1110) is a high-performance ductile iron gate valve engineered to British Standard BS 5163 for waterworks applications. With a gunmetal/metallic seat ring configuration and non-rising stem (NRS) design, this valve delivers exceptional sealing performance, compact installation footprint, and energy-efficient operation across municipal water networks, industrial fluid systems, and irrigation infrastructure. Manufactured by Shandong Huaze Valve Co., Ltd. — a specialized valve producer with over 25 years of experience since 1998 — every valve is tested to EN 1074-1/-2 standards for guaranteed reliability.

The NRS (Non-Rising Stem) configuration means the stem does not extend upward during operation — the gate travels along the threaded stem internally. This makes the valve ideal for installations with vertical space constraints, such as buried valve chambers, basements, and compact pump rooms. With sizes ranging from DN50 up to DN800, the Model 1110 covers the full spectrum from small-bore branch isolation to large-diameter trunk main duty.

The metallic seat design — featuring a machined gunmetal (bronze) seat ring integrally cast into the body and a corresponding gunmetal facing on the wedge — provides excellent resistance to wire-drawing erosion, maintains sealing integrity under high differential pressure, and eliminates the temperature limitations of elastomeric seats. This makes the metallic seat gate valve particularly well-suited for high-cycle operation and applications where long-term seat durability is critical.

Key Features

BS 5163 Compliance — Built for Waterworks

Fully designed and manufactured to BS 5163 — the definitive British Standard for resilient-seated and metallic-seated gate valves for water supply. Face-to-face dimensions, flange drilling, material specifications, and test procedures all conform to the standard, ensuring seamless interchangeability with existing BS 5163 installations across the UK, Commonwealth, Middle East, and Southeast Asian markets.

Gunmetal Metallic Seat — Proven Durability

The body seat ring and wedge face are machined from high-grade gunmetal (bronze alloy), delivering a smooth, corrosion-resistant sealing surface that withstands repeated operation without degradation. Unlike soft-seated valves, the metallic seat is immune to scoring from suspended solids, unaffected by chemical disinfectants, and maintains dimensional stability over decades of service — a proven design trusted in water utilities worldwide.

NRS Design — Compact & Protected

The Non-Rising Stem mechanism keeps the stem threads permanently inside the valve body, lubricated by the line fluid and protected from external contamination, dust, and corrosion. This means no exposed stem to clean or grease, no risk of thread damage during backfilling, and a significantly reduced installation height — making the valve the preferred choice for buried chambers, meter pits, and low-headroom plant rooms.

Energy-Saving Low-Torque Operation

Precision-machined stem threads paired with a bronze stem nut deliver smooth, low-friction operation with reduced handwheel torque. Less physical effort means faster operation by field crews, lower actuator sizing requirements for motorized installations, and reduced wear on drivetrain components — translating directly into lower operational and maintenance costs over the valve's service life.

Ductile Iron Body — Strength You Can Count On

GGG50 ductile iron (EN-GJS-500-7) body and bonnet deliver roughly double the tensile strength of gray cast iron with far superior impact resistance. This makes the valve highly resistant to water hammer, ground settlement loads, transportation damage, and accidental impact during installation — critical for buried infrastructure where replacement costs far exceed the initial valve investment.

100% Fusion Bonded Epoxy Coating

Electrostatically applied and oven-cured FBE coating at minimum 250 um DFT on all internal and external surfaces. Spark-tested at 3 kV for complete pinhole-free coverage. This impermeable barrier protects the ductile iron substrate from corrosion in aggressive soils, treated water, and marine/coastal environments, ensuring a 30+ year service life even in the most demanding conditions.

Materials of Construction

ComponentMaterial
Body & BonnetDuctile Iron EN-GJS-500-7 (GGG50)
WedgeDuctile Iron + Gunmetal Facing Ring
Body Seat RingGunmetal (Bronze Alloy), Machined
StemStainless Steel SS420 / SS431, Rolled Threads
Stem NutHigh-Strength Bronze (Self-Lubricating)
Gasket & SealsEPDM
FastenersStainless Steel A2-70 / Zinc-Plated 8.8 Grade
Corrosion ProtectionFusion Bonded Epoxy, min 250 um DFT, Internal + External, RAL 5015 Blue

Size Range & Dimensions

SpecificationValue
Design StandardBS 5163 (Waterworks Gate Valve)
Available SizesDN50, DN65, DN80, DN100, DN125, DN150, DN200, DN250, DN300, DN350, DN400, DN450, DN500, DN600, DN700, DN800
Face-to-FaceBS 5163 Table 2 (Long Pattern) / Table 3 (Short Pattern)
Flange DrillingEN 1092-2, PN10 / PN16 (dual-rated)
Stem TypeNRS — Non-Rising Stem (Internal Thread)
OperationHandwheel (Manual); Gearbox Fitted Standard for DN300 and Above
Direction of ClosureClockwise to Close (Standard)

BS 5163 vs. DIN 3352 — Understanding the Difference

FeatureBS 5163 (Model 1110)DIN 3352 F4
Seat TypeMetallic (Gunmetal)Resilient (EPDM)
Stem DesignNRS (Non-Rising)OS&Y (Rising)
Face-to-FaceBS 5163 TablesDIN 3202 F4 / F5
Key MarketsUK, Commonwealth, Middle East, SE AsiaContinental Europe, Global
Installation HeightCompact — ideal for chambersRequires stem clearance

Typical Applications

  • Municipal Potable Water Distribution — Trunk Mains & Branch Isolation
  • Water Treatment Plant — Raw Water Intake & Process Isolation
  • Sewage & Wastewater Treatment — Sludge & Effluent Lines
  • Water Pumping Stations — Suction & Discharge Isolation
  • Agricultural & Landscape Irrigation Networks
  • Fire Protection Water Supply — Hydrant & Sprinkler Mains
  • Industrial Cooling Water — Power Plants & Refineries
  • Building Services — HVAC Chilled Water & Condenser Loops
  • Reservoir & Storage Tank — Inlet/Outlet Isolation
  • Buried Valve Chambers — Where Vertical Clearance is Limited

Quality Assurance — 100% Individual Testing

Every valve is individually tested — no batch sampling or statistical acceptance:

  • Shell Hydrostatic Test — 24 bar (1.5 x PN), 60-second minimum hold, zero leakage permitted
  • Seat Tightness Test — 18 bar (1.1 x PN), bidirectional, per EN 1074-2 Rate A
  • FBE Coating Inspection — DFT gauge verification (min 250 um) + 3 kV holiday spark test, 100% of coated surface
  • Dimensional Verification — Face-to-face, flange OD/PCD/bolt-hole circle, stem concentricity, handwheel squareness
  • Operational Torque Test — Full open-to-close cycle with torque measurement within BS 5163 limits
  • Material Certification — EN 10204 Type 3.1 certificates for body, bonnet, stem, wedge, and gunmetal seat rings available on request

Ordering Information

ItemDetails
Minimum Order Quantity1 Set — Sample orders and trial quantities are welcome
PackagingExport-grade plywood cases with desiccant; bore faces protected with plastic end caps; handwheel packed separately for sizes above DN300
Delivery Lead TimeApproximately 2 months (varies by total quantity and customization requirements)
Production Capacity300 Containers / Year — scalable for large infrastructure tenders
Port of LoadingQingdao, China — one of the world's busiest container ports with direct sailings worldwide
Customization OptionsAlternate flange drillings (ANSI B16.1, JIS B2220, AS 2129), custom face-to-face lengths, electric/pneumatic actuator mounting kits, limit switch boxes, indicator posts for buried service, and OEM branding/packaging

Why Choose the Model 1110?

Metallic Seat = Long Service Life

The gunmetal-to-gunmetal sealing interface is immune to the aging, compression set, and chemical degradation that affect elastomeric seats. In water utility applications, metallic seat valves routinely achieve 50+ years of reliable service — a proven track record unmatched by any soft-seat design.

NRS = Lower Total Cost

No stem clearance means smaller valve chambers, less excavation, and reduced civil works costs. Internal stem threads stay permanently lubricated — eliminating the periodic maintenance that exposed rising stems require. Lower installation cost + lower maintenance cost = lower total cost of ownership.

BS 5163 = Proven Standard

BS 5163 has been the benchmark for waterworks gate valves since 1974. Specifying to this standard ensures compatibility with existing infrastructure, acceptance by water authorities, and compliance with the technical requirements familiar to consulting engineers across Commonwealth and Middle Eastern markets.

About Shandong Huaze Valve Co., Ltd.

Established in 1998, Shandong Huaze Valve is a specialized manufacturer of industrial and municipal valves with 100-200 skilled employees and an annual production capacity of 300 containers. Our product portfolio spans Gate Valves (BS 5163, DIN 3352, SANS 664, Custom), Check Valves, Air Valves, Globe Valves, Flap Valves, Fire Hydrants, and Strainers — providing a single-source solution for complete valve procurement across multiple international standards. ISO 9001 certified, with an annual turnover of USD 5-6 million, we are a financially stable, long-term manufacturing partner serving water utilities, contractors, and distributors in over 30 countries worldwide.